Stainless Steel Compression Spring for the Automotive Industry

Stainless Steel Pollution Control Valve Spring (click on thumbnail to enlarge)

This Stainless Steel type 302 spring is used in a pollution control system in the automotive industry. Rather than calibrate each valve the customer requires a very tight tolerance for the spring. Starting with the best available raw material, Maverick coils the springs to a free length variation of less than +/- 0.004”, and a diameter variation of less than +/- 0.002”. End grinding is accomplished using CBN grinding wheels. CBN wheels wear very slowly and require no dressing, leading to infrequent and minimal adjustments to the grinding process. After grinding all springs are 100% sorted for spring rate and load at installed length. At all points in the process a strict Kanban system is maintained to keep tight control of quality.

Specifications

Product Name

Stainless Steel Compression Spring for the Automotive Industry

Wire

0.025″ Stainless Steel Type 302 – Nickel Coated

Outside Diameter, body

0.300

Total Coils

~ 7.5

Free Length

Not specified, but variation must be held to less than +/- 0.004″

Manufacturing Processes

Coiling, low temperature stress relief, end grinding, 100% sort for rate and load at installed length

Production Speed

~ 2000/hr

Low Temperature Stress Relief

550 degrees F, 20 minutes, inline conveyor oven

Testing

100% sort for spring rate and load at installed length

Packaging

Bulk pack in recyclable containers

End Use

Pollution control system

Shipped to

Canada, US, Mexico